Manufacturing AUTOMATION magazine

"Canada's leading publication providing industrial automation news and technology information aimed at the discrete and process industries."

E-newsletter
February 2007
Volume 5, Issue 2


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In this issue

From the editor: Another one bites the dust
Question of the month
In the news

People watching
Product focus
Mark your calendars


Today's e-newsletter is sponsored by...

From the editor

Another one bites the dust

It's sad but true. Chrysler announced last week that it would cut 13,000 jobs in Canada and the United States as a part of a three-year recovery and transformation plan that seeks a return to profitability by 2008. Two thousand of those jobs will be cut from the automaker's Canadian plants. The plan also includes a reduction in total production capacity by 400,000 units per year, and two plants in the United States – the Newark Assembly Plant in Delaware and the Cleveland Parts Distribution Center in Ohio – will halt operations by 2009.

Canadian Auto Workers Union (CAW) president Buzz Hargrove called the news a disaster for workers, their families and communities.

''We couldn't have received worse news,'' he said at a press conference shortly after the automaker announced the North America-wide cuts. ''They are going to continue their downsizing of Canadian operations.''

The CAW is continuing to negotiate buyout packages and early retirement incentives in an effort to save as many jobs as possible. But Hargrove said the 2,000 jobs at Chrysler have been lost for good.

With the announcement, Chrysler joins the other members of the Big Three – General Motors and Ford – in trying to revive business. General Motors Corp. is executing a 2005 revival plan, and Ford Motor Co. unveiled its turnaround effort last fall.

According to automotive industry analyst Dennis DesRosiers, the Big Three have their work cut out for them. At a recent breakfast meeting in London, Ont., he explained that there are still serious issues for GM, Ford and Chrysler, stating that they will continue to struggle and lose market share as the ''new domestics'' – traditional importers who now manufacture in North America – grow by close to 50 per cent by the end of the decade.

But Chrysler hopes that its latest plan will return the company to profitability, as it invests in technology and shifts to more environmentally friendly models. As part of its announcement, the automaker said that it would invest $3 billion US in new engines, transmissions and axles, which will be used in more than 20 new and 13 refreshed vehicles from 2007 to 2009. The company also plans a shift in the product mix to smaller, more fuel-efficient vehicles.

Hargrove said it's not just up to the automakers to turn themselves around. He has never been shy about where he lays blame, blasting the federal government for its ''lack of action'' regarding the unfair trade of automobiles. ''Japan, Korea and the European Union are selling millions of vehicles each year in North America, displacing Canadian vehicle production and jobs,'' he said. ''Other countries around the world work hard to protect and develop their auto industries, while we are letting our most important industry slip away.''

This is an issue we've discussed many times in this e-newsletter and in the pages of Manufacturing AUTOMATION magazine – free trade versus fair trade. And I'm sure there are many people we can point fingers at who have played a role in the Big Three's woes, including the Big Three themselves. But regardless of where your beliefs lie, we all play a part in any automaker's success or failure based on our buying decisions. The choice you make may contribute to that automaker's success. Think about that next time you buy a car.



Mary Del Ciancio
Editor
mdelciancio@clbmedia.ca


QUESTION OF THE MONTH

Do you base your buying decisions on whether the product was ''made in Canada?''

Take the poll


Stay tuned!
The March/April 2007 issue of Manufacturing AUTOMATION will include:


Cover story: Vision-guided robotics
We gather a handful of experts from the vision-guided robotics arena, and examine challenges and opportunities in the manufacturing industry for the emerging technology. Our experts will discuss benefits and challenges, integration issues, major breakthroughs, appropriate applications for the technology, and more. Experts from Fanuc Robotics, Cognex, JMP Engineering, Adept Technology and Braintech are participating in the virtual roundtable discussion.

Feature: Programmable control
PLCs, often the core of an automated system, can become very costly as they age, due to parts replacement and maintenance. But migrating to new PLC platforms can be very complex. In this feature, we take a look at how Giffels, a consulting firm that provides control system engineering expertise, successfully upgraded legacy Allen-Bradley PLC-3 systems for a large automotive manufacturer and the Liquor Control Board of Ontario.

Feature: Sensors
Wireless technologies are fast becoming the way of the future. The same holds true for the manufacturing industry. This article, written by Tim Enwall, founder and COO of Tendril, examines some of the hurdles manufacturers face when they deploy wireless sensor and control networks, including getting all of the disparate components of a wireless sensor network to operate as a unified system.

Plus: News, appointment announcements and trends, as well as a selection of the latest enclosures/workstations, machine vision products, electronic components, programmable control offerings, RFID products and sensors.



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In the news


Shipments end 2006 on upswing
OTTAWA, Ont. — Canadian manufacturers ended 2006 on a positive note as factory shipments increased for the second month in a row in December, according to Statistics Canada's Monthly Survey on Manufacturing.
However, the year-end growth was not enough to offset several months of weak performances earlier in the year. As a result, total shipments for 2006 edged down 0.6 per cent to $587.4 billion from 2005.
Factories shipped goods worth an estimated $49.7 billion in December, up 1.7 per cent from November. The transportation sector, led by automobiles, shipped $10.2 billion worth of product in December.
Manufacturers started 2006 in a cautious mood, according to the Business Conditions Survey, but became increasingly pessimistic as the year wore on. Coming off a stellar year in 2005, survey respondents reported that the appreciation of the Canadian dollar, higher raw materials costs and competition from cheaper foreign imports were growing impediments to production. Meanwhile, manufacturers in Western Canada listed a lack of skilled labour as a limiting factor to production.
In 2006, manufacturing job losses were seen primarily in Ontario and Quebec. In contrast, large gains in manufacturing were seen in Alberta, British Columbia and Manitoba over the course of the year.
According to the Labour Force Survey, manufacturing employment took an upturn in December, as the sector gained 10,000 jobs. But during 2006 as a whole, manufacturing lost 59,000 jobs, a 2.7 per cent decline from 2005.
New orders broke through the $50 billion level for the first time since January 2006 thanks to strong gains in the last two months of the year.
www.statscanada.ca

Canada needs more graduate students, study says
TORONTO, Ont. — Canada needs more graduate students to keep up with global competition, says a new study by the C.D. Howe Institute. And to achieve that goal, the report says that the federal government should channel funding directly through students.
In Room at the Top: Strategies for Increasing the Number of Graduate Students in Canada, authors Ross Finnie, research fellow and adjunct professor at the School of Policy Studies, Queen's University, and Alex Usher, vice-president and director (Canada) of the Educational Policy Institute, say that a voucher-type system holds the greatest promise for increasing both the size and quality of the graduate education system (master's and PhD programs).
As for increasing demand from would-be graduate students, the authors recommend: expanding graduate student loan eligibility and raising loan limits; increasing grants, scholarships and bursaries to help make graduate education affordable and more appealing as a career investment; and varying awards by discipline, depending not only on schooling costs, but also outside employment opportunities, and the social and economic value of the schooling.
These changes would enhance the appeal and affordability of graduate studies, the authors said.
For a copy of the study, go to: www.cdhowe.org/pdf/commentary_245.pdf.

Rockwell Automation buys ProsCon Holdings
CORK, Ireland — Rockwell Automation Inc. has acquired ProsCon Holdings Ltd., a privately held engineering firm headquartered in Cork, Ireland. The company's management team and employees will join the Rockwell Automation global solutions team and continue to serve their customers locally and around the world.
www.rockwellautomation.com

Xycom Automation changes corporate name
SALINE, Mich. — Xycom Automation is adopting Pro-face America as its new corporate name. The name change better reflects the company's existing global presence by aligning itself more closely with the international network of Pro-face sales and support offices throughout the world. Pro-face is a supplier of operator interface products and industrial PCs. The Xycom name will continue to remain a product brand name in the Pro-face family of HMI and IPC products.
For additional information, visit www.profaceamerica.com.


Today's e-newsletter is sponsored by...



Manufacturing companies must follow bold initiatives to achieve sustainable Profitable Growth.
We help individuals and teams acquire and use 'Knowledge for Profitable Growth'.
Please visit www.essbsi.com


People watching


Accu-Sort names VP of marketing
Adnan Ahmed joins Accu-Sort Systems Inc. as vice-president of marketing. Ahmed comes to Accu-Sort after four years with Motorola, most recently as senior director of product operations in the cell phone division. He holds a bachelor's degree in electronics from Dartmouth College and an MBA from Harvard Business School.
www.accusort.com





Adnan Ahmed


MESA International appoints Rockwell director to board
Matt Bauer, market development director for information software at Rockwell Automation, has been named chairman of the board of directors for the Manufacturing Enterprise Solutions Association (MESA) International. MESA, a community of manufacturing end-users, system integrators, hardware and software suppliers, industry analysts, and consultants, is focused on improving manufacturing production systems through open forums that exchange ideas and interpret emerging standards.
As chairman, Bauer will work with MESA to promote the exchange of best practices, strategies and innovation for managing manufacturing operations, as well as achieving plant-floor execution excellence.
www.mesa.org



Product focus


Automation software
GE Fanuc Automation's Proficy Machine Edition Version 5.60 automation software deploys HMI, motion and multi-target control in an integrated development environment designed to provide a common user interface, drag-and-drop editing, and a set of development tools. Combining traditional programming and graphics applications with such open industry standard technologies as COM/DCOM, ActiveX, OPC and XML, Proficy Machine Edition is designed to provide a smooth migration path to the latest development tools. In addition, all components share a common database and common objects across applications, including logic, scripts and animation. Once a variable is created, it can be used in all other components of a project. All Machine Edition components are part of a common integrated development environment and use a single project database. Enhancements in this release include: PACSystems LD Online Compare integrated directly into Logic Developer PLC; file recovery option; improved tool chest custom structure support; and enhanced function block diagram editor.
GE Fanuc Automation
www.gefanuc.com

Network management software
Hirschmann Automation and Control GmbH has released a new version of its Industrial HiVision network management software – Operator Edition 3.0. With this latest release, information such as the device status, link status or network load can be integrated directly into SCADA systems via an OPC Data Access 2.0 server. No specialist SNMP knowledge is required. The overall status of the network or sub-networks can be displayed with a single OPC variable, and a graphical representation of the network topology can be embedded into SCADA systems via an ActiveX control. The software, which is available for both the Windows 2000/XP and Linux operating systems, also supports automatic detection of network topology via Link Layer Discovery Protocol.
Hirschmann Automation and Control GmbH
www.hirschmann.com


Mark your calendars


Precision MicroFabrication Technologies Workshop
February 27, 2007
NRC-IMTI, London, Ont.
Hosted by the National Research Council's Integrated Manufacturing Technologies Institute, the workshop is designed to offer attendees with the opportunity to discover and apply developed technologies for highly precise and micro-scale fabrication. For more information, e-mail pmft.sig@nrc-cnrc.gc.ca or visit www.imti-itfi.nrc-cnrc.gc.ca/collabrsrch/sigs/pmft_e.html.

Manufacturing Opportunity Days
March 7, 2007 in Mississauga, Ont.
April 11, 2007 in Toronto, Ont.
Canadian Manufacturers and Exporters (CME), in partnership with Human Resources and Skills Development Canada (HRSDC), is holding two Manufacturing Opportunity Days, designed to help address current and future skills shortages facing Ontario companies. The job fair will allow potential employers and job applicants to network, further enhancing the image of manufacturing among unemployed workers, or workers looking to change their careers. More than 1,500 participants are expected. For more information, contact Terry Adamo at 905-672-3466, ext. 257, or terry.adamo@cme-mec.ca.

Lean Ergonomics Seminar
March 20-21, 2007
Ann Arbor, Mich.
Conducted by Humantech's board-certified ergonomists, the seminar is designed to help companies optimize both lean manufacturing and ergonomics. Attendees will learn how to observe the workplace to eliminate waste with low-cost work cell improvements; achieve productivity and quality gains by stabilizing operations; quantify ergonomic risk to drive meaningful workplace improvements; and empower operators to drive shop floor problem solving. To register, visit www.humantech.com/seminars or call Lauren Caris, seminar co-ordinator, at 734-663-3330, ext. 137.

Hydraulic Power Press Safety Seminar
March 21, 2007
Welland, Ont.
Presented by Bosch Rexroth, this free seminar focuses on achieving press safety on existing presses or new applications. Seminar topics include hydraulic systems and special components for press applications; the CSA Z142-02 Power Press Safety Standard and what it means to hydraulic presses; system considerations for press safety circuits; specific components developed to fulfill these safety requirements; Pre-Start Health and Safety Review considerations; and high level condition monitoring and maintenance solutions for press systems. For more information, call Karen Park at 905-335-5511, ext. 332. Registration is available online at www.boschrexroth.ca. Enter webcode CA0017.

Principles of Risk Assessment
March 23, 2007
Moncton, N.B.
The course is designed to provide participants with an understanding of important terms and definitions associated with risk assessment; the machinery risk assessment process; the relationship between hazard and risk; the elements of risk; the risk assessment process based on the content of ISO 14121; hazard identification techniques; risk reduction methodology and the risk mitigation hierarchy; and the relationship between ISO 14121 and CSA Z432, CSA Z434, CSA Z142 and CSA Z460. For more information, visit www.shopcsa.ca, call 800-463-6727 or e-mail seminars@csa.ca.

2007 North American Robot Safety Conference
March 26-28, 2007
Holiday Inn Select - Toronto International Airport, Toronto, Ont.
The conference provides the opportunity to share in mitigation strategies presented by experts who have devoted their time and expertise to the implementation and continual improvement of safety systems in automated environments. For more information, call 800-463-6727, e-mail seminars@csa.ca or visit www.roboticsonline.com/public/calendar.

ISA Hamilton EXPO 2007
March 27, 2007
Hamilton, Ont.
The conference's guest speaker is Hany Fouda of Control Microsystems. His presentation on wireless sensor networks will cover the advances in Micro-Electro-Mechanical Systems (MEMS). The conference also gives attendees the opportunity to meet leading industry suppliers and distributors, and to see a display of measurement and control technology. For more information, visit www.isahamilton.com.

Women as Career Coaches
March 28, 2007, 6-9 pm
Burlington Convention Centre, Burlington, Ont.
Hosted by the Halton Industry Education Council, the event involves up to 500 female students and career coaches. For more information, or to register as a career coach, visit www.hiec.on.ca.

The Third Annual ZigBee Developers' Conference for North America
April 3-5, 2007
San Jose, Calif.
The conference allows developers to delve into the technology behind the specification. Attendees will have the opportunity to work directly with the experts to gain knowledge about ZigBee wireless sensor networks. For registration, conference agenda and ZigBee certified platform training schedule, visit www.zigbee.org/en/events/developersconference_2007.asp.

Food Automation and Manufacturing Conference and Expo 2007
April 15-18, 2007
Caribe Royale Resort, Orlando, Fla.
The event brings food and beverage processors and suppliers together to learn about the latest trends and technologies in the area of manufacturing, automation and food safety. For more information, visit www.bnpevents.com/FE/FAM/index.htm or contact Marge Whalen, conference manager, at whalenm@bnpmedia.com or 630-694-4347.

Hannover Messe 2007
April 16-20, 2007
Hannover, Germany
Hannover Messe covers a complete spectrum of industrial technologies and applications. The 13 trade shows that make up Hannover Messe highlight the entire industrial automation chain. For more information, visit www.hannovermesse.de or contact Oscar Johvicas, Canadian representative, at info@hf-canada.com or 800-727-4183.

2007 Machine Safety Conference
June 4-5, 2007
Hilton Toronto Airport, Mississauga, Ont.
Presented by the CSA and IAPA, the conference is designed to provide attendees with information about legal liabilities in terms of worker safety; risk assessment methodologies; machine guarding; lockout procedures consistent with CSA Z460-05; safe work practices; strategies for developing a culture for safety; and basic requirements for integrated manufacturing systems. For more information, visit www.shopcsa.ca, call 800-463-6727 or e-mail seminars@csa.ca.

International Robots Vision Show
June 12-14, 2007
Donald E. Stephens Convention Center, Rosemont Ill.
Co-sponsored by the Automated Imaging Association and the Motion Control Association, the show will feature global suppliers of industrial robots, machine vision systems, motion control products, accessory equipment, engineering services and turnkey systems. This year, the show will be co-located with the Sensors Expo. For information, visit www.robots-vision-show.info.

National Manufacturing Week
September 24-27, 2007
Donald E. Stephens Convention Center, Rosemont, Ill.
Attendees will have the opportunity to see, compare and evaluate a range of product and service resources for design and manufacturing. For details, visit www.manufacturingweek.com.


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WE WANT TO HEAR FROM YOU

If you would like to share your comments about this e-newsletter, or have a news tip for Manufacturing AUTOMATION, please e-mail Mary Del Ciancio, Editor.

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