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From the editor
A new industrial age
The
signs are all there. Canadian manufacturers are entering a new
industrial age as a rapidly changing business landscape pinches
profitability and undermines manufacturing, according to a recently
released Grant Thornton report, Manufacturing Insights 2007: A Canadian Perspective.
The
report states that during the late 1990s and into the 2000s, Canadian
manufacturers and distributors were lulled into a false sense of
security fostered by an undervalued currency and robust demand from the
U.S. marketplace. This underpinned consistently high levels of
confidence, while emerging markets with low costs and growing
industrial capacity were ignored. If profitability and success are to
be sustained today, there is an urgent need for action, according to
the study.
The new industrial age is characterized by
change, rapid response times and the need to incorporate a broader
global perspective across entire operations. It's a period of
fast-paced expansion that will challenge Canada's private mid-sized
manufacturers and distributors to leverage new technologies, take
advantage of the efficiencies and other opportunities offered by global
markets and reduce the over-reliance on the United States market.
"Reports
showing that manufacturers are feeling the pinch with increasing
revenues and reduced profitability are telling indicators," says Jim
Copeland, national leader, manufacturing and distribution, Grant
Thornton LLP. "Resolving this kind of crunch will require a shift in
our current focus from what we have now to more advanced and leaner
business practices, including the possibility of outsourcing key
operations and processes or using supply chain management in innovative
new ways to generate efficiencies and improve profitability."
The
2007 study highlights the lower level of optimism reported by
participants on all fronts compared to those surveyed in previous
years. Optimism peaked in 2005, with 81 per cent of the manufacturers
and distributors indicating that they were optimistic about Canada's
economic outlook for the coming year compared to 64 per cent of those
surveyed in 2007. There was a 10 per cent drop in the number of
companies expecting revenue growth in 2007 compared to the 2006 survey.
"A
significant contributor to these dampened expectations is the higher
cost of wages, commodities, energy and transportation," Copeland
explains, "which has in turn been responsible for increased costs of
production and distribution.
"Compounding the problem," he
adds, "is the relative strength displayed by the Canadian dollar
against most major currencies, including the U.S. dollar, over the past
four years...Finally, when you add to the equation the rise of low-cost
manufacturing and exporting economies like China and India, it becomes
very clear that Canadian private mid-sized manufacturers need to take
immediate and dramatic action."
Copeland stresses that any
effective strategy designed to mitigate these challenges must be
multi-faceted and include productivity improvements, enhanced supply
chain management, outsourcing arrangements, investments in technology
and capital, and a renewed focus on innovation.
It is
clear that the manufacturing landscape is changing, and has been for
some time now. In recent months, I have attended many conferences that
focus on innovation. Based on the attendance at these conferences, many
Canadian manufacturers are aware of the changes. But the million-dollar
question is whether your company is taking steps that will help it
survive and thrive in this new industrial age. Is your company
investing in the people, processes and technologies that it needs to
survive? The future of the manufacturing industry in Canada could be
dependent upon your next step.
For more information on the study, visit www.grantthornton.ca.
Until next time,


Mary Del Ciancio
Editor
mdelciancio@clbmedia.ca
QUESTION OF THE MONTH
Is
your company investing in the people, processes and technologies
necessary to survive in a new industrial age characterized by change,
rapid response times and the need to incorporate a broader global
perspective?
Take the poll
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Online!
The features and columns from our June 2007 issue are now available on our website, www.automationmag.com.
Click below for a direct link to the article of interest.
Cover story: Communications
In the highly competitive automotive industry, time to market is
critical. Car manufacturers need their suppliers to provide them with a
quality product, fast. Japanese seat manufacturer TS Tech did not take
this challenge sitting down. The company implemented a new
manufacturing system from Siemens, bringing just-in-time seat
production to two of its Canadian plants. We take a look at the system,
which recognizes the causes of defects and facilitates increased
quality with almost no downtime.
Feature: Motors and drives
Rockwell Automation's Doug Weber discusses the opportunities for AC
drives to reduce maintenance costs on the plant floor.
Feature: Test and measurement
To succeed in today's competitive manufacturing industry, companies
need to develop and deliver a reputation for quality. Manufacturers can
apply manufacturing intelligence to test for quality bottlenecks on the
production line, identify quality issues and address them. Nathan
Sheaff, the founder and chief technology officer of Sciemetric
Instruments, based in Ottawa, Ont., examines how applying manufacturing
intelligence can reduce costs while improving production yield and time
to market.
Feature: Cognitive robotics
We received such positive input from our March/April cover story on
vision-guided robotics that we decided to take the topic one step
further and examine cognitive robotics, which includes vision, but also
encompasses other human-like abilities, such as touch, perception and
reasoning.
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Stay tuned!
The September 2007 issue of Manufacturing AUTOMATION will include:
Cover story: Canada's productivity revisited
We sit down once again with our editorial advisory board to discuss
trends and challenges in the industrial automation industry, including
the status of the Canadian market, skilled trades and safety issues, as
well as environmental concerns and innovation in Canada.
Feature: RFID
Intier Seating manufactures seats for Ford's Edge and MKX assembly
plant. The supplier is charged with precisely and reliably tracking
product flow during manufacturing through shipping so that the order of
goods is built and the shipment loading exactly matches Ford's delivery
requirements. We take a look inside the company's Mississauga,
Ont.-based manufacturing plant to uncover how Intier, with help from
Escort Memory Systems, solved this challenge using RFID technology.
Feature: Programmable control
Integrating shop floor and back-office data provides a holistic view of
a production environment and enables management to better plan and
schedule projects. One tool responsible for driving this level of
efficiency is intelligent numerical controls. This article, supplied by
Exact JobBOSS, will examine best practices in integrating intelligent
numerical controls with ERP systems to create automation and
efficiency, and streamline business processes from the shop floor to
the top floor.
Feature: Safety
Canada has one of the poorest workplace safety records among developed
countries. Canadian manufacturers need to focus on machine safety to
improve the safety of manufacturing plants. In this article, Ian
Brough, a safety specialist from SICK in Canada, will examine safeguard
selection and use, including the types of machine guards, the pros and
cons of each, and their ideal applications.
Plus:
News, appointment announcements and trends, as well as a selection of
the latest wire and cable products, programmable control devices,
enclosures and workstations, safety products and wireless devices.
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In the news
Canada creates Science, Technology and Innovation Council
OTTAWA, Ont.
— Maxime Bernier, Minister of Industry, recently announced the creation
of a Science, Technology and Innovation Council to provide the
government with policy advice on science and technology issues. The
council will also produce regular national reports that measure
Canada's science and technology performance against international
standards of excellence.
For the full story, click here.
MTL acquires Elpro International
HAMPTON, N.H.
— The MTL Instruments Group plc recently acquired Elpro International
Pty Ltd., an Australian developer and supplier of wireless solutions
for applications in the process control, manufacturing and utility
markets.
For the full story, click here.
Skills shortage impacts RFID adoption, study says
OAKBROOK TERRACE, Ill.
— The shortage of technology workers skilled in RFID is lessening, but
the lack of talent continues to impact deployment of the technology, a
new survey by the Computing Technology Industry Association (CompTIA)
reveals.
For the full story, click here.
Engineering body changes name
TORONTO, Ont.
— The Institute of Chartered Engineers of Canada (ICEC/IIAC) has
changed its name to the Institute of Chartered Technical Practitioners
of Canada (ICTPC).
For the full story, click here.
Today's e-newsletter is sponsored by...
People watching
Former McMaster dean of engineering named VP of research and international affairs
HAMILTON, Ont.
— Mohamed Elbestawi, the former dean of engineering at McMaster
University, has been appointed to the role of vice-president of
research and international affairs at the university. His five-year
appointment was approved by university senate and the board of
governors following an international search and a unanimous
recommendation. As vice-president, he will be responsible for
research activities across the university and for the aggressive
pursuit of new partnerships designed to capitalize on McMaster's
significant research strengths. Elbestawi was named dean of McMaster's
faculty of engineering in 2001. During his tenure, he contributed
significantly towards the development of manufacturing engineering
research. He was the driving force behind the establishment of the
McMaster Manufacturing Research Institute and was appointed its first
director in 2000. He is known worldwide for his research in the area of
manufacturing engineering, specifically machine tools, metal cutting
and computer-aided manufacturing.
www.eng.mcmaster.ca
Siemens names VP for electronics assembly systems division
ATLANTA, Ga.
— Siemens Energy and Automation, Inc. recently named Jeff Timms
vice-president of its electronics assembly systems division. Timms was
named acting vice-president earlier this year to fill a position
vacated by Guenter Lauber. Before joining Siemens in 1997 as manager of
global key accounts and product marketing, Timms had a 13-year career
with Universal Instruments, a subsidiary of the Dover Corporation,
which serves the global electronic assembly and manufacturing market.
During his career with Siemens, he held several management positions,
including vice-president of services and sales, and general manager of
the electronics assembly business unit. Before being named acting
vice-president, Timms had a four-year assignment as the division's
vice-president of marketing and sales.
www.usa.siemens.com
Today's e-newsletter is sponsored by...

Manufacturing companies must follow bold initiatives to achieve sustainable Profitable Growth.
We help individuals and teams acquire and use 'Knowledge for Profitable Growth'.
Please visit www.essbsi.com
Integrated software
A
new integrated drive configuration feature now available in RSLogix
5000 v.16 software from Rockwell Automation allows users of
Allen-Bradley PowerFlex drives to consolidate drive system
configuration, operation and maintenance into a single, integrated
environment. Called Premier Integration, this capability is designed to
help reduce programming, installation and overall ownership costs by
minimizing the number of software tools required. Integrated drive
configuration allows users to configure both controller and drive
network connections from a single location, which minimizes the
potential for errors when defining the Ethernet/IP or ControlNet
network I/O. This feature also eliminates the task of individually
programming the required parameters and tags.
Rockwell Automation
www.rockwellautomation.ca
PLC programming software
Schneider
Electric's new Telemecanique TwidoSuite software is designed to
simplify program development for Twido controllers. Compatible with
TwidoSoft, the software can be used for many applications, including
conveying, mining, packaging and palletizing. The programming software
is organized according to the users' development tasks. Its interface
is designed to make programming user-friendly, fast and efficient in
all phases of programming, according to the company. The user can view
high-definition, detailed Twido hardware graphics and the related
communication architecture. The debugging setup process is streamlined
via graphic animation, online modification capabilities, dedicated
monitoring screens and project-integrated animation tables. The user
can generate a detailed, customized project folder, create a
maintenance manual and operating guide using Microsoft Word 2000, and
preview before printing.
Schneider Electric
www.schneider-electric.ca
Supervisory monitoring and control software
GE Fanuc Automation's Proficy HMI/SCADA - CIMPLICITY 7.0 supervisory
monitoring and control software is designed to handle complex,
multi-user applications on multi-tasking operating systems. The
software integrates with other products in the Proficy family. Each
component, when layered on top of CIMPLICITY as an HMI/SCADA solution,
extends the range of applications that can be addressed. Proficy Change
Management, integrated with the CIMPLICITY Workbench, is a solution for
file version management and automated backup. Proficy Real-Time
Information Portal provides a web-based solution that integrates all
online and process-based systems with plant-wide connectivity, analysis
and web-based visualization components. Proficy Historian is designed
to provide fast archiving and data retrieval, with sustained throughput
rates of more than 100,000 samples per second.
GE Fanuc Automation
www.gefanuc.com
More products can be found on our website.
Mark your calendars
NIWeek 2007
August 7-9, 2007
Austin, Texas
The conference features interactive technical sessions, exhibitions and
workshops on the latest technologies for design, control and test
applications. Attendees can network and exchange ideas with a community
of more than 3,000 scientists, engineers, developers and industry
leaders, and view exhibits and demonstrations from more than 200
companies. For details, visit www.ni.com/niweek.
National Manufacturing Week
September 24-27, 2007
Donald E. Stephens Convention Center, Rosemont, Ill.
Attendees will have the opportunity to see, compare and evaluate a
range of product and service resources for design and manufacturing.
For details, visit www.manufacturingweek.com.
National Robot Safety Conference XIX
October 1-4, 2007
Indianapolis Marriott Center East, Indianapolis, Ind.
For more information, visit www.roboticsonline.com/public/calendar/details.cfm?id=95.
ISA Expo 2007
October 2-4, 2007
Reliant Center, Houston, Texas ISA
Expo allows automation and control professionals to hear and share
ideas, display and see state-of-the-art technologies and solutions, and
examine key automation topics. In addition to the technical conference,
ISA Expo 2007 will feature an exhibition with hundreds of companies
displaying their latest products and services. For more information,
visit www.isa.org.
Canadian Manufacturing Technology Show (CMTS)
October 15-18, 2007
Toronto, Ont.
With more than 600 manufacturers and distributors gathered under one
roof, CMTS is the place to source and compare production technology and
innovations. The show gives domestic and international manufacturers
and distributors the opportunity to display manufacturing machinery,
plant-floor automation technology and support products. Visit www.cmts.ca for more information.
InfraMation 2007
October 15-19, 2007
Las Vegas, Nev. Hosted
by Flir Systems, Inc. and the Infrared Training Center (ITC), the 8th
annual InfraMation conference for professional infrared thermographers
includes user-led presentations on infrared applications, ''how-to''
clinics, panel discussions moderated by infrared experts, and
networking opportunities. Conference registration is available online
at www.inframation.org/registration, or by calling 800-254-0632.
Automation Fair
November 14-15, 2007
Chicago, Ill. Hosted
by Rockwell Automation, the 16th annual event is a free educational
forum featuring more than 100 exhibitors and 10,000 attendees from
around the world. This year's event will showcase the latest ways
manufacturers use industrial automation technology and services from
Rockwell Automation and its partners to enable innovation. Visit www.automationfair.com for details.
A more comprehensive list of events can be found on our website.

The PowerPack Direct Response Card Deck, available online at http://cardpack.clbmedia.ca,
brings the depth and breadth of the web together so you can reach
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If you would like to share your comments about this e-newsletter, or have a news tip for Manufacturing AUTOMATION, please e-mail Mary Del Ciancio, Editor.
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