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From the editor
Rethinking outsourcing?
Parents
in Canada and around the world have been discarding their children's
toys since Mattel announced a recall of millions of its Chinese-made
toys earlier this month. First, the toy company recalled nearly one
million Fisher-Price toys after high lead levels were discovered in the
paint. Two weeks later, Mattel announced a voluntary recall of more
than 18 million products because of high levels of lead in surface
paint and small magnets that could be swallowed.
With all
of these safety concerns surfacing, it has me wondering what the impact
will be on Canada's manufacturing industry. China manufactures more
than 80 per cent of the world's toys, and is a leading exporter of
other manufactured goods. Many companies outsource their manufacturing
processes to factories in China because it is a low-cost manufacturer.
What will this scandal do for the country's reputation as a viable
outsourcing option? Will this recent recall have companies rethinking
their outsourcing strategy? Will companies decide to keep their
manufacturing local, where it's easier to monitor the manufacturing
process?
There are growing concerns over the quality of
imported goods, and Prime Minister Stephen Harper said that this will
be a topic of discussion at the NAFTA summit in Montebello, Que., this
week. But who is really to blame? Chinese factories are feeling the
pressure to cut costs. It's the old adage: you get what you pay for. If
companies are demanding lower prices from their partners, something
will suffer as a result. Shouldn't the companies outsourcing to these
overseas manufacturers share some of the blame for not doing their due
diligence and for not ensuring the safety and quality of their goods?
I'm
a supporter of free trade, but I also believe that companies need to
make sure the foreign factories they are doing business with are held
to the same manufacturing standards that we are held to here in Canada.
Safety and quality should be a top priority.
This should
be a wake-up call to companies who outsource their manufacturing
overseas. It's important to save money, but not at the expense of
safety and quality.
Let me know what you think.
Until next time,


Mary Del Ciancio
Editor
mdelciancio@clbmedia.ca
QUESTION OF THE MONTH
Will the recent recalls of Chinese-made toys have your company rethinking its outsourcing strategy?
Take the poll
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Online!
The features and columns from our June 2007 issue are now available on our website, www.automationmag.com.
Click below for a direct link to the article of interest.
Cover story: Communications
In the highly competitive automotive industry, time to market is
critical. Car manufacturers need their suppliers to provide them with a
quality product, fast. Japanese seat manufacturer TS Tech did not take
this challenge sitting down. The company implemented a new
manufacturing system from Siemens, bringing just-in-time seat
production to two of its Canadian plants. We take a look at the system,
which recognizes the causes of defects and facilitates increased
quality with almost no downtime.
Feature: Motors and drives
Rockwell Automation's Doug Weber discusses the opportunities for AC
drives to reduce maintenance costs on the plant floor.
Feature: Test and measurement
To succeed in today's competitive manufacturing industry, companies
need to develop and deliver a reputation for quality. Manufacturers can
apply manufacturing intelligence to test for quality bottlenecks on the
production line, identify and address them. Nathan Sheaff, the founder
and chief technology officer of Sciemetric Instruments, based in
Ottawa, Ont., examines how applying manufacturing intelligence can
reduce costs while improving production yield and time to market.
Feature: Cognitive robotics
We received such positive input from our March/April cover story on
vision-guided robotics that we decided to take the topic one step
further and examine cognitive robotics, which includes vision, but also
encompasses other human-like abilities, such as touch, perception and
reasoning.
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Stay tuned!
The September 2007 issue of Manufacturing AUTOMATION will include:
Cover story: Canada's productivity revisited
We sit down once again with our editorial advisory board to discuss
trends and challenges in the industrial automation industry, including
the status of the Canadian market, skilled trades and safety issues, as
well as environmental concerns and innovation in Canada.
Feature: RFID
Intier Seating manufactures seats for Ford's Edge and MKX assembly
plant. The supplier is charged with precisely and reliably tracking
product flow during manufacturing through shipping so that the order of
goods is built and the shipment loading exactly matches Ford's delivery
requirements. We take a look inside the company's Mississauga,
Ont.-based manufacturing plant to uncover how Intier, with help from
Escort Memory Systems, solved this challenge using RFID technology.
Feature: Programmable control
Integrating shop floor and back-office data provides a holistic view of
a production environment and enables management to better plan and
schedule projects. One tool responsible for driving this level of
efficiency is intelligent numerical controls. This article, supplied by
Exact JobBOSS, will examine best practices in integrating intelligent
numerical controls with ERP systems to create automation and
efficiency, and streamline business processes from the shop floor to
the top floor.
Plus:
News, appointment announcements and trends, as well as a selection of
the latest wire and cable products, programmable control devices,
enclosures and workstations, safety products and wireless devices.
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Today's e-newsletter is sponsored by...

In the news
Technologists get career boost in Hamilton
HAMILTON, Ont.
— The McMaster-Mohawk Bachelor of Technology Partnership is introducing
Technology Leadership certificate and diploma programs in September.
The programs are designed for technologists looking to step up the
corporate ladder, and internationally trained professionals looking to
gain a foothold in the Canadian workplace.
For the full story, click here.
CAW unveils new environmental policy
ST. JOHN'S, Nfld.
— The 1,000 delegates at a recent CAW joint council meeting in St.
John's, Nfld., unanimously endorsed a discussion paper that fully
commits the CAW to the fight against climate change, while also
strengthening Canada's auto industry and other crucial domestic sectors.
For the full story, click here.
CME names Myers president
OTTAWA, Ont.
— Jayson Myers is the new president of Canadian Manufacturers and
Exporters (CME), replacing Perrin Beatty, who recently resigned to take
on the role of president and CEO of the Canadian Chamber of Commerce.
Beatty has led CME since August 1999.
For the full story, click here.
North American robot sales jump
ANN ARBOR, Mich.
— New orders received by North American-based robotics companies rose
39 per cent in the first half of 2007, according to new statistics from
the Robotic Industries Association (RIA), the industry's trade group.
For the full story, click here.
Today's e-newsletter is sponsored by...
People watching
Iconics expands team FOXBOROUGH, Mass.
— Michael Hiefner is the new North American sales director for Iconics.
In his new role, Hiefner has direct responsibility for all Iconics'
North American regional sales managers in Canada, the United States and
Mexico. He was previously the company's southern region sales manager.
He will be based out of Dallas, Texas. The company has also named
Jack Clark its western region sales manager. Clark has worked in the
electrical distribution sector for 23 years. In his new role, he will
be responsible for new business development in Iconics' western region,
which includes Western Canada, California, Washington, Oregon, Idaho,
Nevada, Arizona, Hawaii and Alaska. He will be based out of Santa
Clarita, Calif.
www.iconics.com
KMT appoints plant manager
AUBURN HILLS, Mich.
— Jeff Connell recently joined KMT Robotic Solutions, Inc. as plant
manager. Connell has been involved in automotive manufacturing for 20
years, working for such companies as Ford, General Motors, Textron,
Magna, Collins and Aikman, and Durakon.
www.kmtgroup.com
Today's e-newsletter is sponsored by...
Ethernet switch Hirschmann
Automation and Control's Fast-Ethernet-Switch RS 20 BASIC can be
mounted on DIN rails, is compatible with both PROFINET and EtherNET/IP,
and is available with four or eight twisted-pair ports (RJ 45). In
addition, different temperature ranges and special approvals can be
selected individually. The operating state of the switches can be
detected locally by a signal contact, while detailed information can be
displayed via standard web browsers. A further central management
function is offered by the integrated SNMP interface, which enables the
use of network management software. The devices have several status
displays for local diagnostics. The HIPER-Ring redundancy method, which
switches over to a standby connection within 0.3 seconds in the event
of a fault, is designed to ensure high network availability. In
addition, the software supports quality-of-service functions, port
prioritization (IEEE 802.1D/p) and multicast (IGMP snooping). The
switches are designed to operate in temperatures from zero to 60 C.
Hirschmann Automation and Control
www.hirschmann.com
Ethernet switches MOXA
recently released its first Ethernet switches with IP67-rated housings.
The EDS-305-M12 series of five-port industrial unmanaged Ethernet
switches with M12 connectors are designed for the toughest industrial
applications. The switches are designed to be resistant to the effects
of water, dust, dirt, humidity, vibration and shock. Two models are
available: one with an operating temperature range of zero to 60 C, and
the other with an extended operating temperature range of -40 to 75 C.
MOXA
www.moxa.com
Intelligent gateway
Woodhead
Industries has released version 1.4 of the BradCommunications applicom
GATEway, a configurable stand-alone intelligent gateway designed to
allow plant-floor devices to communicate and interoperate
simultaneously with each other through Ethernet TCP/IP, Profibus and
Serial networks. The gateway offers up to 20 different protocols and
thousands of combinations in one box without any programming. New
features include the change-of-state (COS) mechanism, which enables the
user to manage the "write access" send out to the network. Another new
feature is digital input and output channels, which allows users to
manage the six digital inputs and two digital outputs embedded on the
gateway.
Woodhead
www.woodhead.com
More products can be found on our website.
Mark your calendars
Activate 2007: Activplant's Manufacturing Technology and User Summit
September 16-19, 2007
ChampionsGate, Fla.
Attendees will hear from Activplant executives and manufacturing
experts about best practices in lean manufacturing, plant management
and business intelligence. Visit www.activplant.com/Activate07/index.htm for more information.
National Manufacturing Week
September 24-27, 2007
Donald E. Stephens Convention Center, Rosemont, Ill.
Attendees will have the opportunity to see, compare and evaluate a
range of product and service resources for design and manufacturing.
For details, visit www.manufacturingweek.com.
National Robot Safety Conference XIX
October 1-4, 2007
Indianapolis Marriott Center East, Indianapolis, Ind.
For more information, visit www.roboticsonline.com/public/calendar/details.cfm?id=95.
ISA Expo 2007
October 2-4, 2007
Reliant Center, Houston, Texas ISA
Expo allows automation and control professionals to hear and share
ideas, display and see state-of-the-art technologies and solutions, and
examine key automation topics. In addition to the technical conference,
ISA Expo 2007 will feature an exhibition with hundreds of companies
displaying their latest products and services. For more information,
visit www.isa.org.
Canadian Manufacturing Technology Show (CMTS)
October 15-18, 2007
Toronto, Ont.
With more than 600 manufacturers and distributors gathered under one
roof, CMTS is the place to source and compare production technology and
innovations. The show gives domestic and international manufacturers
and distributors the opportunity to display manufacturing machinery,
plant-floor automation technology and support products. Visit www.cmts.ca for more information.
InfraMation 2007
October 15-19, 2007
Las Vegas, Nev. Hosted
by Flir Systems, Inc. and the Infrared Training Center (ITC), the 8th
annual InfraMation conference for professional infrared thermographers
includes user-led presentations on infrared applications, ''how-to''
clinics, panel discussions and networking opportunities. Conference
registration is available online at www.inframation.org/registration, or by calling 800-254-0632.
Intelligent Robotic Applications Forum
October 17-18, 2007
Mississauga, Ont.
At the forum, Fanuc Robotics Canada will demonstrate its latest
intelligent robotic solutions for assembly, machine tending, packaging,
bin picking, coating and arc welding. The event will feature robot
system demonstrations, interactive presentations, and breakout seminars
on the company's new LR Mate 200iC LEAN (light, efficient, accurate,
nimble) robot and iRVision products. For more information, call
800-iQ-ROBOT, or register online at fanucrobotics.com/event5.
Bosch Rexroth Maintenance Seminar: Hydraulics Unplugged
October 23, 2007
Welland, Ont.
The seminar, to be held at the company's hydraulic manufacturing and
service facility in Welland, Ont., is designed to help customers
maintain their industrial hydraulic systems in optimum condition to
minimize downtime and maximize revenues. Seminar topics include:
factors affecting hydraulic reliability; predictive maintenance tools;
demystifying oil analysis reports; internal infrastructure
requirements; and establishing external resources. For more
information, contact Christine Mastroianni at 905-735-0510, ext. 5133.
Automation Fair
November 14-15, 2007
Chicago, Ill. Hosted
by Rockwell Automation, the 16th annual event is a free educational
forum featuring more than 100 exhibitors and 10,000 attendees from
around the world. This year's event will showcase the latest ways
manufacturers use industrial automation technology and services from
Rockwell Automation and its partners to enable innovation. Visit www.automationfair.com for details.
A more comprehensive list of events can be found on our website.

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If you would like to share your comments about this e-newsletter, or have a news tip for Manufacturing AUTOMATION, please e-mail Mary Del Ciancio, Editor.
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