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Sept. 26, 2014 - The Company: Hammond Power Solutions (HPS) is the largest manufacturer of dry-type transformers in North America. The company engineers and manufactures a wide range of standard and custom transformers that are exported globally in electrical equipment and systems, and supports solid industries such as oil and gas, mining, steel, waste and water treatment, and wind power generation. Headquartered in Guelph, Ont., HPS has five manufacturing facilities and 11 distribution centres located throughout Canada, the United States and Mexico.
Sept. 26, 2014 - The Company: Every single day, gas, diesel and petrol are used around the world to keep vehicles running. Through a process called “fractionation,” crude, unprocessed oil is separated into these important fuels. An entire facility is needed to carry out the fractionation process. Enerchem International Inc., a leader in the production and distribution of hydrocarbon drilling and fracturing fluids, runs one such facility at Slave Lake in Alberta. To efficiently handle the daunting task of maintaining and controlling this facility, Enerchem uses a flexible HMI, SCADA and MES software platform called Ignition by Inductive Automation.
Sept. 26, 2014 - The Company: Athletica Sport Systems (Sport Systems Unlimited Corp.) specializes in engineering, manufacturing and installing dasher boards and associated products for ice hockey and indoor soccer. The Waterloo, Ont.-based company brings world-class sport solutions under the well-known Crystaplex, Border Patrol and GamePlex brands to customers worldwide, including universities, municipalities and private owners, and is the preferred rink equipment supplier of the NHL. In addition, Athletica has a vastly growing Arena Services division, which accounts for a significant piece of the company’s business, particularly in the winter months during the off season. Athletica’s core manufacturing facility is located in Waterloo, with a sales and distribution facility in Minneapolis, Minn.
Sept. 22, 2014 - The discrete manufacturing industry’s quest to reduce capital expenditure, shorten lead times and improve productivity is expected to fuel investments in the global product life cycle management (PLM) market, according to new analysis from Frost and Sullivan.
Sept. 6, 2014 - The companyCytonome develops, manufactures and markets cell purification systems available worldwide for Biomedicine, Bio-industry and Bioscience. The company’s proprietary technology is combined with optical detection for the precise and safe selection of discrete cell subpopulations. Their Biomedicine products are aimed at cGMP-compliant cell purification using a closed, sterile and disposable cartridge to guarantee operator safety and sample isolation.The challengeCytonome’s engineering department focuses on developing new products. Engineering works quickly to develop concepts and manufacturing works in parallel during the prototype phase. Cytonome needed to create a product development environment to ensure efficient communication among engineering, manufacturing and purchasing. The company managed product development with tools that did not communicate with each other. Product information was converted from SolidWorks to Excel spreadsheets. Cytonome was having a difficult time with this environment because information had to be manually entered into each system, which took up valuable employee time, introduced costly human data entry errors and resulted in systems containing incorrect or out-of-date information.“The process was rather cumbersome and prone to errors,” said John Bragg, mechanical CAD designer for Cytonome. “We needed a solution that could automate engineering change order workflows, ensure steps are not skipped, and could provide a one stop location for all of our documentation.”Cytonome was also preparing for their International Organization for Standardization (ISO) certification and needed to have formal processes in place to demonstrate proper management, tracking and reporting of product development and manufacturing procedures and information. The solutionTo achieve a cohesive environment, Cytonome needed to address their manual product development processes. They searched for a solution that provided a central location to manage product information and quality processes and could communicate directly with SolidWorks and Expandable to eliminate manual data entry. Past experience with PLM technology and Omnify Software prompted them to look at Omnify’s Empower PLM solution. “After seeing a customer demo, we were impressed with the capabilities and simple web interface of Empower,” noted Bragg. Adopting Empower helped Cytonome to create automated signoff workflows for New Part Requests (NPRs) and Engineering Change Orders (ECOs), as well as establish automated data transfer with SolidWorks and Expandable. To support their ISO compliance and goal to obtain full cGMP compliance, Cytonome also uses the Omnify Empower Quality Management and Training Management modules. All Non-Conforming Material Reports (NCMRs), Corrective and Preventive Actions (CAPAs), process deviations and customer service repair processes are managed within the Quality module and directly connected to the product record in Omnify Empower. Cytonome uses the Training Management module to manage and track employee training documentation, calibration processes and calibration records. General business documents are also maintained and controlled in Omnify Empower, such as product development reports and Non-Disclosure Agreements. The resultsOmnify Empower serves as a central location to securely access accurate product data and documentation for all Cytonome team members. “Over 85 per cent of the company uses Omnify Empower at Cytonome, including engineering, quality, manufacturing and purchasing,” said Heather Kiessling, chief financial officer for Cytonome. “The most significant business benefit of using Omnify Empower is the real-time global updates among engineering, purchasing and manufacturing that we did not have before.” Quality information is now shared in real time across the organization. When an ECO is under review, engineering, purchasing and production know this information immediately. Decisions on buying parts or build plans for assemblies under ECO are made in real time. Purchasing can access the system to pull the most up-to-date drawings that need to go to vendors for fabricated parts. Manufacturing has access to the most accurate and current BOM with automated updates from Omnify Empower to Expandable ERP. “Our overall product development processes are faster and more efficient due to the time savings and improved data accuracy we have realized by implementing Omnify Empower as our central product information management system,” said Kiessling. With the new centralized and automated product development processes in place, Cytonome had the proper signoff, history tracking and reporting to meet ISO compliance guidelines. During their first ISO audit, the auditor gave accolades to Cytonome’s tracking and management of calibration records, training on quality documents, and procedures associated to groups. The auditor noted that they were very impressed with the capabilities of Omnify Software and the extent to which Cytonome uses it to control information, documents, changes, training, project data, manufacturing processes and engineering data, and was particularly pleased with their automated workflows and signoff stages with history tracking for NCMRs and ECOs. “The success of our preparation for our first ISO audit as demonstrated by having the first two days having no findings is a direct result of having (and using) Omnify Software,” said Kiessling. Adopting Omnify Empower validates Cytonome’s commitment to manufacture their products under the strictest quality control guidelines, and to deliver the most advanced, high-quality cell purification systems to the market.Alaine Portnoy is a marketing manager with Omnify Software.
Aug. 29, 2014 - One of the primary challenges most manufacturers face is driving efficiency in meaningful ways to positively impact cost per unit, schedule adherence and the other individual factors that determine productivity. Many factory employees still rely on outdated paper-based methods to monitor shop floor processes, which further decrease productivity.
Aug. 11, 2014 - EST Analytical was looking for a document control system to replace several inefficient and time-consuming paper-based product development and business processes, and found a system that resulted in substantial improvements in both data integrity and process times. Here’s their story:
When you’re selling to the national chain of Boston Pizza restaurants, the reputation of your food products has to be solid. It also has to meet the franchising requirements for consistent quality, taste and look of food items sold across all locations.
In the automotive industry, cutting lead times — and costs — is the secret to staying ahead of the competition. Wasting time is just not an option, especially when it comes to building new assembly systems. Automotive manufacturers need to know that the system they install on the plant floor is going to work immediately, and the robots are going to be programmed perfectly to meet their specifications.
Sierra Nevada Corporation’s (SNC) Space Systems has announced that Siemens PLM Software is expanding its current relationship with SNC by officially joining the SNC Dream Chaser Dream Team - a group of experts designing and building a commercial system capable of transporting crew and cargo to and from low Earth orbit, including the International Space Station.
Risk. It’s something most manufacturing managers try to avoid at all costs. Of course, that isn’t always possible.
Product Lifecycle Management (PLM) software provides a central location to manage all of the information associated to a product, automates processes and provides tracking capabilities to capture and resolve issues. With the ability to share information across the enterprise, PLM technology touches many phases of the engineering design and manufacturing cycle. As PLM has evolved from managing core engineering data to encompass more information management downstream, the opportunity for plant managers to leverage this technology is obvious.
Dassault Systèmes, a provider of 3D design software, 3D digital mock up and PLM solutions, has signed a definitive merger agreement to acquire San Diego, Calif.-based Accelrys, Inc., a provider of scientific innovation life cycle management software.
Dassault Systèmes, a provider of 3D design software, 3D Digital Mock Up and PLM solutions, has announced the completion of the acquisition of an 84 per cent controlling interest in Realtime Technology AG for approximately 151 million euros.
Tech Soft 3D, a provider of engineering toolkits and the developer of Adobe’s 3D PDF technology, has acquired tetra4D, a provider of 3D PDF technology to the end user market, and its line of 3D PDF products, including 3D PDF Converter — a solution for converting native 3D CAD data into rich, interactive 3D PDF documents from within Adobe Acrobat.
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